Products
Our Products
All our products are a PLC Programming Training Course or training collateral that supports a PLC Programming Training Course.
Each PLC Programming Course provides you with:
- Lectures on the concepts of programmable logic controllers,
- Hands-on lab projects that demonstrate the concepts delivered in those lectures,
- And discussions on those hands-on lab projects.
The lectures and discussions are recorded and currently provided as playlists on YouTube on the “plcprofessor” channel. Other than suffering an occasional commercial and the loss of a few moments of your time, they are currently FREE. There is no guarantee that the YouTube format will be there forever or that it will remain free, but we have no intentions otherwise. FREE means FREE!!!
The Hands-on Lab Project manuals are offered on our website as hardcopies only. We do not offer any electronic versions of our manuals. Other than one manual that provides hands-on projects on Ignition SCADA software, they are available for the three current hardware platforms supported by Rockwell Automation (Allen Bradley).
We offer training on three hardware platforms:
- SLC500 & MicroLogix controllers with RSLogix500/MicroStarter
- Control/Compact/FlexLogix/SoftLogix with RSLogix/Studio5000 Logix Designer
- Micro800 controllers with Connected Components Workbench
We label the courses according to the software that provides the programming environment.
RSLogix500/Micro Starter – PLC Programming Training Course
This is the best starting place to learn about PLCs and Ladder Logic Diagrams. It is the simplest, least expensive and most prolific platform available. There will be no new revisions, firmware upgrades for this product. It is fully mature and supported.
Software – We do not sell software
The relationship between the two hardware platforms illustrated below and the programming environment for them is very simple. You must acquire a license for one of these software products listed below to complete this course.
Software Licenses
A license for using RSLogix500 provides the platform to program and troubleshoot all SLC500 processors and all MicroLogix processors, with the support for online editing cost “standard edition” cost between $2,600.00 and $3,600.00.
A license for using the stripped-down version of RSLogix500 offered as Micro Starter and provides a software platform to program and troubleshoot all MicroLogix processors/controllers cost between $180.00 and $224.00, the difference being electronic download and physical media. “Recommended Choice”. This license is acquired directly from a Rockwell Automation distributor…ONLY!
A license for using the FREE stripped-down version of RSLogix500 offered as Micro Starter Lite and provides a software platform to program and troubleshoot MicroLogix1000 and MicroLogix1100 processors/controllers cost $0.00. This license does not support online edits. You must save, go offline, make your edits, save, download and go back to the online Run mode.
To acquire the free software from Rockwell Automation:
- Create a free account on RA website,
- Login, Search for Micro Starter Lite, select latest version and download.
- Install the software onto your computer, RSLinx, MicroStarterLite and Emulate500.
An option, but not free. We offer a USB memory stick with the three apps listed above in step #3. You can order volume one of the set of manuals with that USB memory stick as a variant. You are purchasing the memory, stick and the labor to find and load the files onto that device. I include other valuable files to fill out the plate.
PLC5
The relationship between earlier Allen Bradley platforms, programming software and their current supported hardware platforms in relationship to this course.
The software license to program and troubleshoot PLC5 hardware can run from $3,500.00 annually to $19,825.00 for a perpetual license.
This course does not demonstrate the use of this platform but RSLogix is RSLogix. If you complete this PLC Programming Training Course with a SLC500 or MicroLogix, you will find yourself at home using RSLogix5 with the PLC5 platform. The major differences between SLC500/MicroLogix is in the I/O structure and communication (Block Transfers).
Hardware – We do sell some hardware
We do not recommend SLC500 as a hardware platform for completing this PLC Programming Training Course. If you already have access to SLC hardware and RSLogix500 that supports that hardware, then take advantage of that which is hand. Otherwise, you will use the FREE 500 Emulate or a MicroLogix controller.
All these controllers have multiple I/O and Power configurations. Ideally you want a controller that requires 24vdc for power and NOT 115vac which is a shock hazard. You also want an I/O configuration that provides maximum flexibility. The ideal choice is 100% DC inputs, DC outputs and 24vdc power requirements. The second best choice would have relay outputs instead of DC outputs…there is no third best choice!!!
RSEmulate500
You can use 500 Emulate with the Free version of MicroStarter Lite that you either downloaded from Rockwell Automation or came free on the USB Memory stick that you purchased from us as a variant.
Using 500 Emulate…Click on this link…
MicroLogix1000
The MicroLogix1000 platform has been discontinued by Rockwell Automation but is 100% compatible with the software and is more than sufficient to complete this course with.
OWEVER…it does not support online programming and the current prices for this discontinued processor does not make it an ideal choice for this PLC Programming Training Course.
MicroLogix1100
This platform does support online programming…AND IT Has an ETHERNET port and you can program it with the free version of software…but the free version of software does not support online editing. A better choice than a MicroLogi1000 but the price of these units ($450-$800) online is prohibitive to your total investment in this course.
MicroLogix1200/1500
You can use one of these to complete the course and they are inexpensive…BUT…they do not support online editing, you cannot use the free software and they do not have an ethernet port. They would be the worst choice.
MicroLogix1400 – Recommended
The MicroLogix controllers were introduced in this order, ML1000 – ML1200 – ML1500 followed by the ML1100 and finally the MicroLogix1400.
Any MicroLogix1400 that does not use 115vac is a good choice for this course. There are two primary models…digital I/O only or with analog inputs and outputs. However, we recommend the 1766-L32BXB or 1766-L32BXBA, digital I/O only or digital and analog I/O. If you can afford to invest a little more, I would pick the BXBA and it does not eliminate anything that the BXB has, it just adds analog inputs and outputs.
Hands-On Lab Project Manuals
This PLC Programming Training Course requires this two-volume set of hands-on lab project manuals. Just short of 500 pages of full-colored, high-quality printing with step-by-step instructions.

Click on this link to view the table of contents and page examples for the first volume.

Click on this link to view the table of contents and page examples for the second volume.
The 247 pages of content in the first volume of the PLC Programming Training Course for RSLogix500 and MicroStarter coverage includes:
Basic Ladder Logic Diagrams – Boolean
The five original instructions are based on the wiring symbols and function of a standard relay and the latching relay, XIC, XIO, OTE for the standard relay functions; OTL and OTU for the unique functions of a latching relay. These five instructions are analogous, respectively, to TrueIfON, TrueIfOFF, Energize the Coil for the standard relay function and Latch the Coil On and Unlatch the Coil for the latching relay functions.
Basic Ladder Logic Diagrams – Timing and Event Detection
After the basic functions of hardwired electromagnetic relays were developed in Ladder Logic Diagrams, hardwired timers and counters were adapted into Ladder Logic Diagrams.
The original timers found in relay panels provided the engineer with the options of delaying the energizing (TON) of a device or delaying the de-energizing (TOF) of a device and triggering the reset (RES) of the timing period. An additional option was to accumulate smaller delays to reach a larger preset (RTO).
The hardwired counters in relay panels used a ratcheting wheel to display the count of events that energized the solenoid that drove the ratchet. The (CTU) instruction increments an integer to the same purpose and the (CTD) reverses the integer or decrements the value The same reset instruction (RES) used with timers is used to reset a count to zero.
These 11 instructions replaced the electromechanical functions in a relay panel with microprocessor functions to give the engineer basic programming for ladder logic diagrams.
Beyond the original Ladder Logic Functions
Comparison Instructions:
Greater Than (GRT), Less Than (LES), Greater Than or Equal (GEQ), Less Than or Equal (LEQ), Equal (EQU), Not Equal (NEQ), Masked Equal (MEQ) and Limit (LIM).
Basic Math Instructions:
Add (ADD), Subtract (SUB), Multiply (MUL) and Divide (DIV).
Data Manipulation:
Move or word copy (MOV) and Move or word copy with a mask (MVM)
Shift Registers – Bit shift right (BSR) and Bit shift left (BSL).
Supporting hardware for the PLC Programming Training Course
Digital Field Device Simulator
A digital field device simulator simulates digital input field devices like photo eyes, limit switches, pushbuttons etc.… by connecting switches to the terminals of your controller that you can switch on or off to exercise your programs while you are learning. It also simulates digital output field devices like contactors, motor starters and solenoids by connecting LED indicators to the output terminals of your controller
This is the learning station that we use in our on-site PLC Programming Training Course. The gray box with 6 inputs and 6 outputs is our Digital Field Device Simulator. We offer just the parts as a kit…with instructions.
Click here for instructions to assemble the kit.
Click here for instructions to build your own version. This is an older video and one using hobbyist parts to build a digital field device simulator. Warning…it is old…
Lectures – YouTube
Click here for the playlists of lectures for this course.
Summary:
You do not have to purchase anything to use most of our training materials. The lectures are free, the software is free and you can provide your own projects instead of purchasing our project manuals. The free software includes RSEmulate 500 to simulate a controller, not easy to use…but it is FREE!
The optimum choices include Microstarter purchased from the distributor, the set of manuals shown above, a Micrologix1400 1766-L32BXB. Either way the lectures are free on YouTube.
Enjoy your learning journey…
What Can You Learn?
Ignition
This hands-on lab project manual integrates learning Ignition Vision HMI creation with the three platforms of PLC/PAC manuals on this website. It includes projects that interact with the controller platforms, databases and logic put forth in the controller lab project manuals.
With the controller learning manuals, you will create the code that interacts with the HMI projects in this manual.
If you are an experienced controller programmer, you can use the manual to learn Inductive Automation’s Ignition Vision at the machine level…a panel view replacer.
If you are not using the controller learning manuals, there is enough code in this manual for you to duplicate the code from the controller manuals that you do not have.
RSLogix/Studio5000/Logix Designer Fundamentals
Part One – Fundamental Programming – 300+ pages (50+ additional pages of content over the previous edition) – All of the basic procedures for writing programs using RSLogix5000. The lab projects are limited to those that demonstrate the basic instruction set. Aside from discussions of PAC technology, the subjects addressed are: creating and managing projects; memory mapping; adding I/O modules to the project; downloading, uploading and saving projects; creating and editing tags; creating rungs of logic; using the watch panel; buffering I/O; seal in logix vs. latch/unlatch logic; one shot instruction, timer instructions; counter instructions; creating arrays; XIC, XIO, OTE, OTL, OTU, TON, TOF, RTO, ONS, CTU, CTD, RES, EQU – NEQ – GRT – LES – LEQ – GEQ – MEQ and LIM comparison instructions; ADD – SUB – MUL – DIV instructions; MOV instruction; AND – OR – XOR – SWPB – NOT – BTD instructions.
RSLogix/Studio5000/Logix Designer – Programming Examples
This learning tool is comprised of two volumes. This manual is Volume #2.
Click on the following link to view the lectures and discussions that support the projects in this set of manuals…
Volume Two – Programming Examples – 309 pages – 50 additional pages to the previous edition. This manual includes hands on projects that are mostly programming examples These projects build upon the knowledge that was gained in volume one of this set. It also contains analog and trending. Glance through the images, especially the table of contents. Zoom in for closer inspection.
RSLogix/Studio5000/Logix Designer – Advanced Features
This is not a good starting place to learn Programmable Logic Controllers. It assumes that the reader already understands basic programming and that they are upgrading to the Logix Engine and the Logix Engines HCI (Human Controller Interface) RSLogix5000. We do not repeat the same concepts in this manual that we covered in the “Complete PACLearn Series – Fundamental Programming & Programming Examples” the black and blue set of manuals. Review the table of contents in the library of images for this product.
There are projects in this manual that you may not be able to execute if you do not have the appropriate hardware and software such as motion and programming languages…but you will learn nonetheless. The projects were executed with Revision 20 and you will notice subtle differences if you are using a later revision level but you will be able to sort it out. The motion projects are done with SERCOS and not the latest Ethernet Motion. There is one project at the beginning that you create a tag structure that resembles PLC5/SLC500/Micrologix…This is a segway for those transitioning from the older platforms to 5000.
Click on the following link to watch the lectures and discussions that support the projects in this set of Manuals…
Because of the expense of Contrologix hardware, we will do most of the labs with CompactLogix and only a few with ControlLogix. Keep in mind that almost anything that you can do with ControlLogix, you can also do with CompactLogix. Setting aside any differences in I/O part numbers, a 16 point digital output module serves the same basic functions in code whether it is a 1769 backplane or a 1756 backplane.
The Complete PACLearn Series is the most effective, least expensive and yet, the most complete training package available in the Programmable Automation Controller arena. To support that claim, it must provide real hands on experience, not product feature demonstrations, all lab exercises need to be step by step and fully illustrated; the lab exercises must address the less apparent nature of the products as well as the obvious. Nothing builds confidence like seeing it work with a real PAC. This manual is designed for the individual with some experience with a PLC. It is also an excellent introduction to RSLogix5000 for the experienced engineer that is familiar with the SLC500-Micrologix products and needs a quick start. The Complete PACLearn Series includes Lab Project manuals and supporting videos available for purchase.
RSLogix500/Micro Starter – Fundamentals
This is Vol. #1 of the two-volume set of hands-on lab project manuals for learning how to program and troubleshoot SLC500 and Micrologix Controllers. Everything that you learn with these projects and video lectures will support the RSLogix/Studio5000 learning path when you begin that platform.
247 pages of full color step by step lab projects. Manual only…video lectures on YouTube , cables, hardware and software are not purchased on this site.
Click below to take a quick peek at the lectures available on our YouTube channel that support the projects in this set of manuals…
This manual can be used with SLC500 and all Micrologix controllers; 1000/1100/1200/1400/1500…the 1000 has a different one shot instruction than the others…
In addition to lab projects this manual includes many technical discussions that support the understanding of industrial automation.
The five original instructions; XIC, XIO, OTE, OTL and OTU are well exercised throughout the manual. Timer and counter datatypes are integrated into practical applications using the TON, TOF, RTO, CTU, CTD and RES instructions. The practical programming challenges include the use of all of the comparison instructions; GRT, LES, GEQ, LEQ, EQU, NEQ, MEQ and LIM.
The basic math instructions; ADD, SUB, MUL and DIV are covered in more than one lab project as well as some of the practical programming challenges.
Data movement is demonstrated with the MOV and MVM instruction along with an in depth discussion of Mask values and how to use them.
Bit shifting with the BSR and BSL instructions are given adequate coverage.
A comprehensive section, with lab projects, on Boolean Algebra.
More than 100 pages of evolving programming strategies provide a good background in the most common programming techniques. Virtual processes are used to demonstrate many different styles of programming.
Although you can execute some of these projects with other Micrologix controllers, the optimum use of this manual will be the result of using a Micrologix 1400. The 1766-L32BXB or BXBA is the recommended controller.
It is recommended that you build your hardware learning station using our Digital Field Device Simulator. An image of the units that we use in live classroom delivery is shown. Kits can be purchased on this site; pre-built units are special order only. Request a quote.
The kit is just for the grey enclosure with switches and lights. Our live classroom station shown below has a 1766-L32BXB controller that you can purchase on EBay.
This digital field device simulator has six enhanced 4 state inputs and six LED outputs behind the pushbuttons. The processor is a 1766-L32BXB with the PTO/PWM outputs landed on orange terminals for external usage. One of the high speed counters is connected to the white terminals for use with devices such as encoders. Two additional inputs and outputs are extended to the blue and green, respectively, terminals for external input and output field devices.
RSLogix500/MicroStarter – Programming Examples
This is Vol. #2 of the two-volume set of hands-on lab project manuals for learning how to program and troubleshoot SLC500 and Micrologix Controllers. Everything that you learn with these projects and video lectures will support the RSLogix/Studio5000 learning path when you begin that platform.
249 pages of full color step by step lab projects. Manual only…video lectures on YouTube , cables, hardware and software are not purchased on this site.
Click below to take a quick peek at the lectures available on our YouTube channel that support the projects in this set of manuals…
RSLogix500/Micro Starter Lectures…
This manual can be used with SLC500 and all Micrologix controllers; 1000/1100/1200/1400/1500…the 1000 has a different one shot instruction than the others…
In addition to lab projects this manual includes many technical discussions that support the understanding of industrial automation.
This manual starts out with the largest project in this course, a virtual machine with complete step by step instructions and explanations. There are many videos available that discuss all of the projects in both volumes, most are free on YouTube or as a paid subscription on Vimeo.
The manual includes lab projects for some of the more obscure instructions as well as PTO, PWM, HSC, PLS and CIP Messaging.
It also includes a comprehensive section on Analog with projects and examples.
In the back of the manual, there are several partially developed and challenging projects for you to complete on your own.
Although you can execute some of these projects with other Micrologix controllers, the optimum use of this manual will be the result of using a Micrologix 1400. The 1766-L32BXB or BXBA is the recommended controller.
It is recommended that you build your hardware learning station using our Digital Field Device Simulator. An image of the units that we use in live classroom delivery is shown. Kits can be purchased on this site; pre-built units are special order only. Request a quote.
This digital field device simulator has six enhanced 4 state inputs and six LED outputs behind the pushbuttons. The processor is a 1766-L32BXB with the PTO/PWM outputs landed on orange terminals for external usage. One of the high speed counters is connected to the white terminals for use with devices such as encoders. Two additional inputs and outputs are extended to the blue and green, respectively, terminals for external input and output field devices.
Connected Components Workbench w/Micro800 Controllers – Fundamentals
If you want to learn CCW w/Micro800 controllers, you will not find a more cost effective path. This is just Part #1 …It is the manual for the online course, Fundamentals of PLCs – Connected Components Workbench with Micro800 Pt1
It includes all of the lab projects from the 1st & 2nd editions of Part #1 plus more, 266 pages full color, of practical content for Programmable Logic Controllers with step by step hands-on lab projects using Connected Components Workbench and the Micro800 family of Controllers. The lab projects are in three categories, characterization of instructions, practical examples and programming challenges. If you are new to programmable controllers or a RSLogix user, this is the manual for you and the Micro800 family of controllers.
Click on the following link to watch the lectures and discussions that support the projects in this set of Manuals…
Micro800 Controlers with Connected Components Workbench
Includes lab projects with the new Simulator in V12.
Includes comparisons between V11 and V12, the latest version of CCW.
The 2nd & 3rd editions includes directives at the end of certain lab projects to the new volume for this learning path, a manual with projects for Panelview800 and PowerFlex525. You can use these manuals without that new volume on HMIs and VFDs., you just ignore the directives to that new volume.
Look through the Table of Contents for a detailed list of topics.
Connected Components Workbench w/Micro800 Controllers – Programming Examples
NEW!!! 3rd Edition
If you want to learn CCW w/Micro800 controllers, you will not find a more cost effective path. This is just Part #2 of the third edition…It is the manual for the online course, Fundamentals of PLCs – Connected Components Workbench with Micro800 Pt2
Click on the following link to watch the lectures and discussions that support the projects in this set of Manuals…
Micro800 Controlers with Connected Components Workbench
It includes all of the lab projects from the 1st & 2nd editions of Part #2 plus more, 305 pages full color, of practical content for Programmable Logic Controllers with step by step hands-on lab projects using Connected Components Workbench and the Micro800 family of Controllers. The lab projects are in three categories, characterization of instructions, practical examples and programming challenges. If you are new to programmable controllers or a RSLogix user, this is the manual for you and the Micro800 family of controllers.
Includes lab projects with the new Simulator in V12.
The 2nd & 3rd editions include directives at the end of certain lab projects to the new volume for this learning path, a manual with projects for Panelview800 and PowerFlex525. You can use these manuals without that new volume on HMIs and VFDs., you just ignore the directives to that new volume.
Look through the Table of Contents for a detailed list of topics.
In addition to many practical applications with advanced instructions, Part #2 covers MOV, COP, Comparison, Math, Bit Shift Left/Right, sequencing with set/reset and seal-in logic, Powerflex525, UDFBs, Analog, analog simulation, Function Block Diagrams and Structured Text.
Connected Components Workbench w/Powerflex525 & Panelview800
This manual is a companion to the set of CCW w/Micro800 manuals …OR…can be used as a stand alone learning resource. The projects in this new manual are integrated with the Micro800 projects in Pt1 and Pt2 of the Connected Components Workbench manuals. At key points in the 2nd Edition of the Micro800 set, Pt1 & Pt2, you are directed to go aside to this new manual and configure HMI screens that use the projects that you just created in the Micro800 projects manual. However, there is enough code presented in the new manual that you could complete just the projects in the manual as long as you are up to speed on the Micro800 and that you have a Panelview800 HMI to work with.
If you have the 1st Edition of the set of CCW w/Micro800 and you order this manual by itself, we will include a cross reference to associate the projects in this manual to the 1st Edition set.
The manual also has extensive projects integrating the PowerFlex525 VFD with the Micro800 (820 or better) and the Panelview800. This manual also includes the complete set of hardwired PF525 projects with enough information to build your own PF525 learning station.
Kits
Digital Field Device Simulator
This product is a fully machined and printed enclosure ready to receive the provided components to build a digital field device simulator. This system simulates six digital inputs and six digital outputs. The six digital input simulations allow four states: maintained off, maintained on, momentary on and momentary off.
Included with the enclosure is a complete set of instructions for mounting the components and wiring the system.
These can be ordered fully assembled and tested by quote only. Contact us with the quantity and we will quote them fully assembled and tested.
This design is for a universal I/O simulator with six multipurpose input simulators and six highly visible output simulators:
This field device simulator can be integrated with any controller, any size and any brand.
- Six multipurpose input field device simulators:
Multi-state simulator; using a selector switch or a pushbutton alone can be awkward to operate when exercising your logic in the controller.
The electrical interface (field wiring) to the six input field device simulation is one common conductor to all six pairs of switches and one dedicated conductor per pair for landing on the I/O modules terminal block. They are not polarity sensitive, they are all dry contacts.
Maintained ON or Maintained Off – There are instances that you would like to change the state of a simulated input field device and leave it in that state indefinitely.
Normally Open or Normally Closed – There are other situations where a single hand motion to change the state momentarily reduces distraction from concentrating on the code and not the simulation of field devices. This is where a pushbutton is the best solution.
In most cases… A normally open pushbutton will suffice for the quick momentary change of state and for that reason all six of our input field device simulators have an adjacent pushbutton that functions as normally open when the toggle switch is in the maintained off position.
In00 – In05 – four state simulation:
Maintained Off or Normally Open
Maintained On or Normally Closed
- Six highly visible illuminated indicators as output field device simulators:
The electrical interface (field wiring) to the six output field device simulation is one common conductor to all six 24vdc LED illuminated pushbuttons connected to the negative (ovdc – common) terminal of the indicators and one dedicated conductor per indicator for landing on the I/O modules terminal block. They are polarity sensitive, negative common and positive (24vdc) from each output terminal to each indicator. Integration with relay output modules is the simplest. Make sure that your output module is compatible with this circuit type.
Larger and multicolor indicators allow quicker determination of the state of the outputs controlled by your controller.
- The enclosure has dual 24vdc power connectors connected in parallel to allow daisy chaining to additional field device simulations.
- The enclosure is professionally machined and digitally printed.
- All of the major components are supplied with this kit. We do not supply solder, wire or tools but the instructions include information regarding where and what to purchase.
- Three of the openings are bored to the smallest available components, 2 bulkhead connectors and the pilot light. You may have to increase the opening to accept those parts…be very careful not to oversize the openings. I suggest that you purchase a uni-bit as shown in the instructions and increase the opening one size at a time, checking the fit of the pilot light after each increase.
Analog Field Device Simulator
This kit does not include any wire, solder or connectors, major parts only with instruction via photos emailed to your provided email address. If the email address provided with the purchase is not yours, you need to make other arrangements.
It does include the DC bucking voltage converter but is not shown in the images.
A universal I/O simulator with four multipurpose input simulators and two multipurpose output simulators. This field device simulator can be integrated with any controller, any size and any brand.
For most learning activities, a potentiometer will suffice to simulate an analog input value.
- Four multipurpose input field device simulators:
Analog Voltage Inputs – Field Extendable
For most learning activities, a potentiometer will suffice to simulate an analog input value.
Ino (Ch0) and In3 (Ch3) provides a 0-10vdc signal to the controllers analog input module, manually variable by adjusting the potentiometers from minimum (ccw) to maximum (cw).
Although a potentiometer is sufficient for introductory observation of analog values influencing the execution of logic in your controller, there are many learning opportunities that cannot be realized without connecting a analog signal source that is influenced by outside forces such as temperature, pressure, etc… In addition to those learning opportunities, there are opportunities to configure and test field devices by connecting them via the field extendable features of this simulator.
Ino (Ch0) and In3 (Ch3) by means of the toggle (selector) switch will accept a 0-10vdc signal from any compatible source external to the simulator, typically a transmitter or signal conditioner.
Analog Voltage/Current Inputs – Field Extended Only, Selectable (0-10vdc or 0-20ma) by means of the toggle (selector) switch.
For most learning activities, 0-10vdc analog input simulation is sufficient. However, 0-20ma or 4-20ma are more prevalent for actual analog field devices and this is available with this simulator by means of a toggle (selector) switch.
In1 (Ch1) and In2 (Ch2) provides access to an external source for a 0-10vdc or 0-20ma analog signal such as a transmitter or signal conditioner.
- Two multipurpose output field device simulators:
Analog Voltage Outputs – Field Extendable
Out0 (Ch0) and Out1 (Ch1) provide a constant visual indication of the analog output values.
Although a voltmeter is sufficient for introductory observation of analog values influenced by the execution of logic in your controller, there are many learning opportunities that cannot be realized without connecting a analog signal to an external device such as a VFD or PWM driver. In addition to those learning opportunities, there are opportunities to configure and test field devices by connecting them via the field extendable features of this simulator.
Out0 (Ch0) and Out1 (Ch1) are extendable to external devices without interrupting the voltmeter display. This allows a verification of signal when testing externally controlled analog devices.
- The enclosure has dual 24vdc power connectors connected in parallel to allow daisy chaining to additional field device simulations.
We include a 24vdc power adapter with this field device simulator. The power adapter has sufficient capacity to power at least two of our field device simulators.
We have not posted a photo of the power adapter because the physical form may vary, but not the capacity.
- The enclosure is professionally machined and digitally printed.
Fully Assembled Training Hardware
Digital Field Device Simulator
Please allow 7 to 15 business days for shipment of this product.
The simulators ship with 24″ fly-outs (wires to connect to your controller).
A universal I/O simulator with six multipurpose input simulators and six highly visible output simulators:
This field device simulator can be integrated with any controller, any size and any brand.
- Six multipurpose input field device simulators:
Multi-state simulator; using a selector switch or a pushbutton alone can be awkward to operate when exercising your logic in the controller.
The electrical interface (field wiring) to the six input field device simulation is one common conductor to all six pairs of switches and one dedicated conductor per pair for landing on the I/O modules terminal block. They are not polarity sensitive, they are all dry contacts.
Maintained ON or Maintained Off – There are instances that you would like to change the state of a simulated input field device and leave it in that state indefinitely.
Normally Open or Normally Closed – There are other situations where a single hand motion to change the state momentarily reduces distraction from concentrating on the code and not the simulation of field devices. This is where a pushbutton is the best solution.
In most cases… A normally open pushbutton will suffice for the quick momentary change of state and for that reason all six of our input field device simulators have an adjacent pushbutton that functions as normally open when the toggle switch is in the maintained off position.
In00 – In05 – four state simulation:
Maintained Off or Normally Open
Maintained On or Normally Closed
- Six highly visible illuminated indicators as output field device simulators:
The electrical interface (field wiring) to the six output field device simulation is one common conductor to all six 24vdc LED illuminated pushbuttons connected to the negative (ovdc – common) terminal of the indicators and one dedicated conductor per indicator for landing on the I/O modules terminal block. They are polarity sensitive, negative common and positive (24vdc) from each output terminal to each indicator. Integration with relay output modules is the simplest. Make sure that your output module is compatible with this circuit type.
Larger and multicolor indicators allow quicker determination of the state of the outputs controlled by your controller
- The enclosure has dual 24vdc power connectors connected in parallel to allow daisy chaining to additional field device simulations.
We include a 24vdc power adapter with this field device simulator. The power adapter has sufficient capacity to power at least two of our field device simulators.
We have not posted a photo of the power adapter because the physical form may vary, but not the capacity.
- The enclosure is professionally machined and digitally printed.
- Flyout leads are a minimum of 12 inches. Longer leads available for quote.
Analog Field Device Simulator
Contact us for a quote and delivery time.
The simulators ship with 12″ fly-outs (wires to connect to your controller). The photo shows a unit with longer leads and sheathing. This is available by special order.
A universal I/O simulator with four multipurpose input simulators and two multipurpose output simulators. This field device simulator can be integrated with any controller, any size and any brand.
For most learning activities, a potentiometer will suffice to simulate an analog input value.
- Four multipurpose input field device simulators:
Analog Voltage Inputs – Field Extendable
For most learning activities, a potentiometer will suffice to simulate an analog input value.
Ino (Ch0) and In3 (Ch3) provides a 0-10vdc signal to the controllers analog input module, manually variable by adjusting the potentiometers from minimum (ccw) to maximum (cw).
Although a potentiometer is sufficient for introductory observation of analog values influencing the execution of logic in your controller, there are many learning opportunities that cannot be realized without connecting a analog signal source that is influenced by outside forces such as temperature, pressure, etc… In addition to those learning opportunities, there are opportunities to configure and test field devices by connecting them via the field extendable features of this simulator.
Ino (Ch0) and In3 (Ch3) by means of the toggle (selector) switch will accept a 0-10vdc signal from any compatible source external to the simulator, typically a transmitter or signal conditioner.
Analog Voltage/Current Inputs – Field Extended Only, Selectable (0-10vdc or 0-20ma) by means of the toggle (selector) switch.
For most learning activities, 0-10vdc analog input simulation is sufficient. However, 0-20ma or 4-20ma are more prevalent for actual analog field devices and this is available with this simulator by means of a toggle (selector) switch.
In1 (Ch1) and In2 (Ch2) provides access to an external source for a 0-10vdc or 0-20ma analog signal such as a transmitter or signal conditioner.
- Two multipurpose output field device simulators:
Analog Voltage Outputs – Field Extendable
Out0 (Ch0) and Out1 (Ch1) provide a constant visual indication of the analog output values.
Although a voltmeter is sufficient for introductory observation of analog values influenced by the execution of logic in your controller, there are many learning opportunities that cannot be realized without connecting a analog signal to an external device such as a VFD or PWM driver. In addition to those learning opportunities, there are opportunities to configure and test field devices by connecting them via the field extendable features of this simulator.
Out0 (Ch0) and Out1 (Ch1) are extendable to external devices without interrupting the voltmeter display. This allows a verification of signal when testing externally controlled analog devices.
- The enclosure has dual 24vdc power connectors connected in parallel to allow daisy chaining to additional field device simulations.
We include a 24vdc power adapter with this field device simulator. The power adapter has sufficient capacity to power at least two of our field device simulators.
We have not posted a photo of the power adapter because the physical form may vary, but not the capacity.
- The enclosure is professionally machined and digitally printed.
Analog Field Device Simulator Prewired for your Controller
These are specifically built to allow unplugging the RTBs from you existing CompactLogix controllers and plugging these in to use the Digital Field Device Simulators with existing learning/lab stations such as Festo, Amitrol etc…Eliminating the need to modify your training stations that are already permanently connected the other input and output devices.
The images are for 1769 I/O RTBs with 24″ extensions.
These are also available for any length, any controller and any manufacturer but only by quote…contact us for quote…do not order unless you want exactly what is in the images…Discounts available for large quantities.
A universal I/O simulator with six multipurpose input simulators and six highly visible output simulators:
This field device simulator can be integrated with any controller, any size and any brand.
- Six multipurpose input field device simulators:
Multi-state simulator; using a selector switch or a pushbutton alone can be awkward to operate when exercising your logic in the controller.
The electrical interface (field wiring) to the six input field device simulation is one common conductor to all six pairs of switches and one dedicated conductor per pair for landing on the I/O modules terminal block. They are not polarity sensitive, they are all dry contacts.
Maintained ON or Maintained Off – There are instances that you would like to change the state of a simulated input field device and leave it in that state indefinitely.
Normally Open or Normally Closed – There are other situations where a single hand motion to change the state momentarily reduces distraction from concentrating on the code and not the simulation of field devices. This is where a pushbutton is the best solution.
In most cases… A normally open pushbutton will suffice for the quick momentary change of state and for that reason all six of our input field device simulators have an adjacent pushbutton that functions as normally open when the toggle switch is in the maintained off position.
In00 – In05 – four state simulation:
Maintained Off or Normally Open
Maintained On or Normally Closed
- Six highly visible illuminated indicators as output field device simulators:
The electrical interface (field wiring) to the six-output field device simulation is one common conductor to all six 24vdc LED illuminated pushbuttons connected to the negative (ovdc – common) terminal of the indicators and one dedicated conductor per indicator for landing on the I/O modules terminal block. They are polarity sensitive, negative common and positive (24vdc) from each output terminal to each indicator. Integration with relay output modules is the simplest. Make sure that your output module is compatible with this circuit type.
Larger and multicolor indicators allow quicker determination of the state of the outputs controlled by your controller.
- The enclosure has dual 24vdc power connectors connected in parallel to allow daisy chaining to additional field device simulations.
We include a 24vdc power adapter with this field device simulator. The power adapter has sufficient capacity to power at least two of our field device simulators.
We have not posted a photo of the power adapter because the physical form may vary, but not the capacity.
- The enclosure is professionally machined and digitally printed.
- These are shown with a typical length of cable between the simulator and the I/O modules. The price shown is typical and only for the configuration shown.
- Terminal blocks allow the maximum flexibility with your training or lab equipment.
- Includes 24vdc power adapter.
MicroLogix1400 Learning/Development Station – Digital Only
Read all of the listing below before you order!!! 14 – 21 business days should be considered when ordering. Email us for expedited costs.
The price shown is a typical price for the basic unit with a USED but tested 1766-L32BXB. We do not stock the controllers, just the digital field device simulators. The base station is available with either a BXB or a BXBA station. They can be ordered with a new processor or a used processor.
These are identical to the stations in current use in our live classroom training. Six of the digital inputs and outputs are connected to the digital field device simulator with enhanced input configuration. Each of the six inputs has four states for running your projects; maintained off, maintained on, momentary normally closed push button and momentary normally open push button.
In addition to those pre-wired digital field device simulators, additional inputs and outputs are extended to the green (outputs) and blue (inputs) terminal blocks for additional lab projects and benchtop development of your processes. All stations include the digital field device simulator.
The BXB supports High Speed Counter Inputs (Orange terminal blocks)and PTO/PWM Outputs (White terminal blocks). The appropriate terminals are extended to the white and orange terminal blocks. In some cases, you are required to have the simulator inputs in the maintained OFF position to use the high-speed counter inputs.
Field device simulators have two power input jacks to allow daisy chaining to multiple units, one power adapter supplies all.
MicroLogix1400 Learning/Development Station – Digital & Analog
Available by quote only.
CompactLogix Learning Development Station
The same format is available with CompactLogix Controllers instead of MicroLogix1400 controllers. Available by quote only.
Universal Lab Station Stand
Available by quote only.
Allow 7-15 business days for delivery, we stock this item in limited quantities. Custom assemblies are available on request.
PLC/Controller hardware is not included with this stand. The photos are for example only. This universal lab station will accept any DIN rail mounted processor that will fit within the 12″ width and 7.25″ height. The DIN rail can be removed for mounting non-DIN rail chassis and processors.
The stand comes standard with two DIN rails: a horizontal rail for mounting controllers, chassis, power supply and any DIN rail mounted hardware. The 8″ vertical DIN rail can be relocated anywhere in the lower section. The vertical side extrusions will accept T-Nuts to allow horizontal mounted DIN rails in the lower section.
The standard stand comes with two pairs of slide nuts and bolts to accept the Digital Field Device Simulator and the Analog Field Device Simulator as shown in the gallery photos.
The vertical frame is shown in the off center/rear position, but it can be moved to the center of the base for controller hardware that has less depth than the examples shown.
The stand is assembled with very high quality black anodized aluminum extrusion. It can be completely disassembled with a set of Allen wrenches.
The base has four no-slip scuff proof rubber pads. The footprint provides a very high stability. It is very difficult to tip this stand over, even void of mounted equipment.
This station is available in other widths and heights upon request.